How to Use Acrylic Panels & Sheets at Home
Acrylic sheet has hundreds of different applications for commercial and residential construction. However,
PMMA (acrylic) panels can also be used at home. Because acrylic sheet is durable and shatter resistant, it’s great for upgrading or decorating your home. Here are some ways to use acrylic sheets at home.
Home Improvement
Advantages of acrylic sheet for home improvements and upgrades:
Easily installed
Comes in a variety of finishes
Easily replaces glass
Kitchen Backsplash
Replace an old kitchen backsplash with a piece of color acrylic sheeting. It’s groutless which makes it easier to clean and more sanitary. It can give a kitchen a modern upgrade that is durable, waterproof and will outlast traditional backsplashes.
Glass Cabinets
When it’s time to replace old glass cabinet doors in your kitchen or bathroom, don’t throw them away. Replace old brittle glass with acrylic sheeting. More durable than glass, acrylic sheet comes in a variety of colors and finishes so you don’t have to spend thousands of dollars replacing the entire cabinet.
Home Decor
Advantages of acrylic for home decor:
Less expensive than buying decor from a store
More durable - 17 times more durable than glass
A unique piece that no one else has
Picture Frame
Large wall frames can be expensive. Instead of paying for a wood frame with glass that can easily break, use acrylic sheets. Acrylic sheeting is just as clear as glass but it’s lighter and more durable. You also won’t have to worry about an acrylic sheet frame coming apart and potentially damaging artwork.
Wall Shelves
Shelves made from acrylic sheet will stand the test of time better than plywood or glass. Glass shelves can be dangerous and brittle, but acrylic shelves can give you that same glass look but they're easier to install and more cost effective by reducing the chance of breakage.
Home Furniture
Advantages of using acrylic for furniture:
Cost effective
Can easily be cut to size
Easily molded into any shape
Simple DIY projects
Coffee or End Table放
Safer than traditional glass, tables made from acrylic sheets hold up better against wear and tear and are 17 times more resistant. Acrylic can be easily molded, so DIY projects are great for creating acrylic coffee tables and end tables.
Bed Frames
Bed frames made from acrylic sheet can be much more durable than wood and less likely to crack or break. Since acrylic sheets can be easily cut, creating a DIY bed frame can be easily done, cutting down on cost.
Acrylic Sheet Projects
A&C Plastics is the place to get affordable acrylic sheeting in a variety of sizes, colors, and finishes. Whether you’re a designer or a professional do it yourself-er, A&C Plastics has the acrylic sheet you need to create home decor, furniture, and make improvements to add value your home.
Benefits of Acrylic Glass Sheets at Home Include
Easy to Install
A Variety of Finishes
Inexpensive
High Durability
Unique
Easy to Cut
Easy to Mold
Perfect for DIY Projects
Ideal for Home Improvement Projects
Typical Uses For Acrylic Glass Sheets Include
Home Improvement Projects
Kitchen Backsplash
Glass Cabinets
Home Decor
Picture Frames
Wall Shelves
Home Furniture
Coffee Tables
Bed Frames
The Basics: Dimensions and Types of Glass
Glass panels are normally sold at a standard size of 2.5 x 3.6 meters. Starting at this size, the glass is cut to meet a project's specific needs. The glass can be basic and colorless or include elements that improve their thermal, visual, and acoustic qualities, as well as many others.
Although less-used, Jumbo glass panels, measuring approximately 5.0 x 3.0 meters, are also an option. At Dialum's processing plant in Santiago, Chile, one of the 10 most important plants in the world and one of the 5 most modernized in the Americas,
manufacturer can produce panels measuring up to 6.0 x 3.3 meters, reaching almost 19 square meters and close to a ton of glass.
The panels surpassing 4.5 meters wide and 2.5 high could go so far as to be considered monumental glass.
Monumental Glass
Mainly used in first floors, reception areas, or Lobbies, Dialum's Monumental Panels produce impeccably seamless results thanks to their great size. To achieve this subtlety, it's essential to choose frames that can withstand the weight of the panels without dominating the structure. Aluminum is the most widely used in constructing frameworks thanks to its economical cost; however, for projects with glass panels measuring more than 6 meters high, the aluminum should be reinforced with steel, which adds to the size of the framework.
What is Silicone Rubber?
Is
silicone rubber or plastic? Silicone, scientifically known as polysiloxane, lies in a gray area, but it's generally considered a rubber. It’s a human-made elastomer (a polymer with elastic properties) that has the properties of both plastic and rubber. Silicone can be used to form liquids, hard solids, and rubbery products, but since elastomers are generally referred to as rubbers, it’s also usually referred to as a rubber. Silicone is also easily confused with silicon, though they are different materials. Silicon is an element, while silicone is a polymer (a large molecule with repeating units).
Types of Silicone Rubber
Built on a base of silicon and oxygen (as opposed to plastic’s base of carbon and hydrogen, which is less stable), groups of organic molecules (including methyl) lend silicone rubber its flexibility. Silicone rubber has several variants with traits that differ depending on the application for which it’s used.
Methyl groups go under the name MQ. These are the basic silicone rubbers that were first developed.
Methyl vinyl groups, which feature good compression traits, are known as VMQ. These are the most commonly used types of silicone rubber since the vinyl helps with vulcanization.
Methyl phenyl (MPQ) and methyl phenyl vinyl (PVMQ) groups are used to increase the rubber’s capabilities in low temperatures.
Flouro, vinyl and methyl (FVMQ) groups are more chemically resistant to oil, fuel, and solvent.
Among the families of silicone rubber variations, there are three main forms of silicone rubber, depending on the processing method: liquid, room temperature vulcanized, and high temperature vulcanized.
Liquid silicone rubber has the smallest molecular chains out of the three types, making its polymers a low molecular weight. It can be extruded or injection molded with specialized machinery. This type of silicone rubber is more weather resistant and transparent.
RTV (room temperature vulcanized) silicone rubber can be from one or a mixture of two components, and hardens at room temperature to soft or medium hardness. It’s generally used for potting, sealant, and encapsulations. Silicone rubber molds are also made from RTV silicone rubber.
Solid or HTV (high temperature vulcanized) silicone rubber has long-chained polymers with the heaviest molecular weights. This type usually comes in the unprocessed form and must be vulcanized at the same temperature as more traditional types of rubber.
Is Silicone Rubber Safe?
Silicone rubber has been considered safe in the United States for applications in consumer cookware and medical products since the FDA approved it in 1979. It is also approved in Canada. However, the European Union has labeled chemicals D4, D5, and D6, used in the production of silicone rubbers, as concerns, and some newer studies suggest that silicone rubber can leach these chemicals under certain circumstances.
How to Make Silicone Molds: A Practical Guide
Throughout history, artisans have used molds to make everything from Bronze Age weaponry to modern-day consumer products. While early molds were commonly shaped in stone, modern science has given rise to materials that are far easier to work with, such as silicone.
Today, a vast array of industries rely on silicone molding. Product developers, engineers, DIY makers, and even chefs all make
silicone mold to create one-off or smaller runs of parts.
In this practical guide to silicone mold-making, we’ll break down everything you need to know before getting started, provide a list of items you’ll need, and give you a step-by-step guide for incorporating silicone molds into any type of project.
Why Make Silicone Molds?
Silicone is a strong choice for mold-making because it offers such a diverse array of benefits. You can easily create custom designs using silicone molding. The molds themselves are also quite durable, so you can use them repeatedly without fear of breakage. Silicone’s inorganic makeup—compared to rubber, its organic counterpart—makes it highly resilient to heat and cold, chemical exposure, and even fungus. Some of the benefits of silicone molds include the following:
Flexibility
Silicone’s flexibility makes it easy to work with. Silicone molds are pliable and lightweight compared to stiffer substances like plastic and they’re also easier to remove once a part is fully formed. Thanks to silicone’s high level of flexibility, both the mold and the fabricated part are less likely to break or chip. You can use custom silicone molds to shape everything from complex engineering components to holiday-themed ice cubes or confections.
Stability
Silicone withstands temperatures from -65° to 400° degrees Celsius. Additionally, it can have an elongation of 700%, depending on the formulation. Highly stable under a broad range of conditions, you can put silicone molds in the oven, freeze them, and stretch them during removal.
Achieving Stiffness for Compression Molding
Predominantly, if the metal part used in
compression mold is tension or compression loaded, a ratio of metal part thickness to its extensional modulus, multiplied by the Bulk Molding Compound (BMC) material modulus (tension, compression, or flexural), is a successful formula to follow to achieve stiffness.
If the part is loaded in bending, it could be possible to make the metal part thicker, however, this is not necessarily needed. Ribs are easily added to a compression-molded part to add additional stiffness with the negligible material weight increase. Many companies, like Toray, give easy to navigate graphs for a variety of metals compared to BMC.